Quality PCB Depaneling Machine & PCB Depaneling Router manufacturer

Machine Application   1. In-line automatic PCB separator can load,cut ,and un-load PCBs automatically to meet the needs of auotmatic factory. 2. Suitable for cutting small-sized PCBA panel used in cell phone,digital camera ,and GPS device. 3. Larger cutting size is suitable for cutting big sized PCBA panel used in TV,PC host,work station,sever etc. 4. Different options of unloading PCBs solutions,Achieve full automation and save labor cost.

The core precautions for operating a PCB Router Depaneling Machine are to ensure personal safety, avoid equipment damage, and ensure accurate and high-quality depaneling. Preparation Compare the PCB design files (Gerber files) with the machining program (G-code) to confirm that the cutting path, reference points, and tool parameters are correct. Check the machine's status, including spindle speed, vacuum suction pressure, fixture security, and whether safety devices such as the emergency stop button and safety door are functioning properly. Select a router blade (such as a carbide blade or a diamond-coated blade) that matches the PCB material (e.g., FR-4, flexible), thickness, and edge requirements. Ensure the blade is free of wear, breakage, or deformation. Operators must wear protective equipment, including a dust mask, safety glasses, and cut-resistant gloves, to avoid injury from debris and contact with the tool. Loading and Positioning Clean the PCB surface and the machine workbench to remove any oil, dust, or residual solder that may affect the suction effect. When using vacuum suction or clamping, ensure the PCB is flat against the tabletop, free of warping or offset, to prevent loosening during processing that could cause cutting errors. Use the machine's probe to calibrate the reference points and confirm positioning accuracy within ±0.02mm. Readjust positioning parameters if necessary. Process Control Before starting the machine, perform a dry run to verify that the tool motion path is consistent with the programmed path. Only begin formal processing if there is no risk of collision. Control the spindle speed and feed rate, adjusting them according to tool specifications and PCB thickness (typically 8,000-30,000 rpm and 50-300 mm/min). Avoid excessive speeds that may cause tool overheating, or excessive feed rates that may cause edge burrs or PCB tearing. Use a layered milling method, with each cut depth not exceeding 1/3 of the tool diameter. Complex contours require increased milling passes to reduce machining stress. Observe the machine's operating status during processing, paying attention to any unusual tool noises and smooth chip removal. Immediately press the emergency stop button if any abnormalities are detected. Safety Operating Procedures Do not open the safety door while the machine is operating. Do not touch the rotating cutter, PCB board, or worktable with your hands to avoid entanglement or scratches. Do not change cutters, adjust fixtures, or modify processing parameters while the machine is running. Always shut down the machine and disconnect the power cord before operating. When handling PCB debris, use an air gun or vacuum cleaner. Do not blow or remove with your mouth to prevent debris from entering the respiratory tract or scratching the skin. Post-Processing After shutting down the machine, wait until the cutter is completely still before removing the separated PCB unit to avoid damage from tool inertia. Clean the machine worktable, cutter, and suction device to remove any remaining debris to prevent it from affecting the accuracy of the next machining operation. Inspect the cut edges (for burrs and tears), dimensional accuracy, and circuit integrity of the PCB unit. If any quality issues are found, promptly investigate the process or cutter for potential causes. Equipment Maintenance and Care Regularly check cutter wear and replace any severely worn cutters to avoid compromising cutting quality or causing cutter breakage. Regularly clean the equipment's guide rails, lead screws, and spindles, and add lubricant to ensure smooth operation of moving parts. Regularly calibrate the equipment's positioning accuracy and vacuum pressure, record equipment operating parameters and maintenance status, and maintain a maintenance log.

As the demand for intelligent and flexible manufacturing continues to grow, electronic manufacturers are seeking more balanced solutions that combine efficiency, quality, and cost-effectiveness. In response, Dongguan Yushunli Automation Equipment Co., Ltd. has launched its latest Semi-Automatic SMT Line Solution, designed to help factories transition smoothly from manual operations to intelligent production. Modular Design for Multi-Size Compatibility The semi-automatic SMT line features a modular structure that allows flexible configuration of loaders, printers, placement machines, reflow ovens, inspection stations, and unloaders. It supports a wide range of PCB sizes, enabling one production line to handle multiple products efficiently and improving both equipment utilization and production flexibility. Reduced Labor Costs and Simplified Operations Striking the perfect balance between automation and human control, the system integrates smart alignment, automatic conveyance, and precise inspection modules. Operators can easily perform loading, inspection, and unloading tasks, reducing labor intensity and minimizing training requirements while improving consistency and throughput. Efficient Coordination and Scalable Integration The semi-automatic line enables seamless communication between each process through data interfaces, ensuring synchronized operations and process traceability. It can also be connected to MES systems for production data management and visualization, paving the way for gradual upgrades to fully automated production. Empowering Smart Manufacturing Transformation More than an entry-level automation solution, the semi-automatic SMT line serves as a strategic foundation for digital transformation. Combining high adaptability with cost efficiency, it empowers manufacturers to enhance productivity and quality without excessive investment. Dongguan Yushunli Automation Equipment Co., Ltd. remains committed to innovation, offering comprehensive automation solutions—from single machines to full production lines—to help customers build efficient, reliable, and intelligent manufacturing systems.